Internal corrosion of dry sales gas pipelines is often overlooked due to the perceived absence
of condensed water. However, periodic cleaning of sales gas lines often yields large quantities
of material known as black powder, which can only be attributed to internal corrosion. Two
potential sources of condensed water are: (1) treated natural gas whose water dew point
exceeds the temperature of the pipeline, (2) water that co-condenses with triethylene glycol
(TEG).
This paper describes a research study that was conducted to provide estimates for corrosion
rates of carbon steel in TEG-water mixtures with TEG content in the range 0.0 wt% to 99.5
wt%. Fifteen-day tests in stagnant thin film of TEG-water mixtures were performed to study the
effects of hydrogen sulfide, carbon dioxide, and oxygen gases on corrosion rates.
The results showed that the corrosion rates in pure distilled water (0.0 wt% TEG) were low,
ranging from 0.96 to 4 mpy. For all investigated gas compositions, these low initial corrosion
rates rapidly dropped even lower with increasing TEG content in the TEG-water mixtures. At a
TEG content of 90 wt% and greater, the corrosion rates become virtually 0.0 mpy regardless of
the gas composition.
Keywords: black powder, triethylene glycol, corrosion, sales gas, TEG storage, water content